Case Study

Dimensions Ltd

Shelving

Business
Dimensions is one of the UK’s leading suppliers of bespoke corporate clothing. Dimensions are a member of MWUK Ltd which also owns Alexandra and Yaffy, having an annual turnover of £140m, despatching over 17 million garments every year.
Brief
Teepee were asked to completely re-organise Dimensions’ current storage operation in order to drive greater operational efficiencies. This included converting mobile shelving located within two warehouses and installing walkways and mezzanine floors between longspan shelving to extend the current handpicked facility. In addition surplus mobile bases and shelving were to be relocated into another bulk storage facility, also located on the Nottinghamshire site.
Timescale
14 – working weeks working in conjunction with Dimensions and their approved electrical and mechanical contractor.

What the client said

Challenges

All works had to be co-ordinated to enable the company to remain fully operational whilst alterations took place. Working closely with Dimensions’ operational team, a time-critical plan was put together to enable relocation of stock before modifications taking place.

On commencement of work, Teepee worked with Dimensions appointed an electrical and mechanical contractor to ensure relevant services were installed above and below walkways.

Before carrying out any modifications, Teepee also obtained Building Regulation approval on behalf of Dimensions.

How we succeeded

As alterations were over three individual areas totalling 24,296 sq ft (2258m2), three separate build phases were devised allowing these areas to be sub-divided into further sections if necessary.

Phase 1 totalling 12,105 sq ft (1125m2) were split into four individual areas comprising a multi-tier shelving system nom 6700mm high x 1800mm wide x 900mm deep covering an area of 11,523 sq ft (1071m2) fitted with 1200mm wide walkways. To adjoin existing picking facility with Phase 1, a mezzanine floor was installed within the remaining area, complete with two ‘Up and Over’ safety gates. On completion, a total of 14,090 SKU’s were created.

Phase 2 totalling 6,605sq ft (613m2) was split into three individual areas comprising a multi-tier shelving system nom 6000mm high x 1750mm wide x 900mm deep covering an area of 5,541 sq ft (515m2) fitted with 1200mm wide walkways. To adjoin existing picking facility with Phase 2 an ‘L’ shaped mezzanine floor was installed within the remaining area. On completion, a total of 8,432 SKU’s were created.

Phase 3 totalling 5,586 sq ft (520m2) was converted into a bulk storage mobile shelving facility. Teepee installed a false floor with inserted floor rails to enable 3 x static and 15 x mobile runs of shelving to be constructed. Each run consisted of 9 – bays of longspan shelving nom 6100mm high x 1800mm wide x 900mm deep having 10 – beam levels in the height. On completion, a total of 16,296 SKU’s were created.

Our Solution

  • A total of 22,522 SKU’s were created in multi-tier picking facility.
  • A total of 16,296 SKU’s were created in high-density mobile shelving system.
  • Acting as principle designer and contractor.
  • Obtaining building regulation approval on the client’s behalf.

Speak to teepee

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